Lean Engineering

Our lean engineering department provides a unique service that is critical to successful lean implementations when this expertise is unavailable within the client's company. We offer lean engineering services both as part of their overall lean transformation or as onetime projects.

CAD Layout Support

Our lean engineers can provide complete and detailed layouts of any type of facility with computer aided modeling.  Clients can request this for small projects or as ongoing layout change support. To scale layouts can be done for manufacturing, auto repair shops, warehouse, and offices.

Tooling and Fixturing Design and Manufacturing

This is a very unique service from design to manufacture of customized tooling for your production processes. The lean engineering staff can help from conception to complete installation. We can also take existing fixtures and modify as needed.

Data Collection and Product Flow Analysis

Good useable data is the cornerstone of any lean implementation. Kaizen Assembly’s engineers can help train and support product flow analysis from value stream mapping, collecting time and motion studies, evaluating setups, and capturing total product cycle times.

Customized Workstation Design

Often purchasing workstation components do not provide the best environment for reducing inventory, flowing products, or presenting tools and parts. Our experience lean engineers can design and help make customized yet flexible workstations for almost any production process.

Mistake Proofing

Reducing or eliminating the chance for error in certain parts of the production process is achievable through lean engineering support. Kaizen Assembly can provide this service to a variety of manufacturing and assembly based processes.